Material Solutions
For Precision Formatting & Converting
Web Industries provides component formatting and precision converting services for a wide range of flexible materials used as a manufacturing components.
Flexo Printing on Non-Woven and Flexible Materials
Our printing services offer superior color and image reproduction that can be applied to the widest range of substrates. Our capabilities include water-based flexographic pressing that offers a wide range of options for printing and packaging. For nonwovens, papers, and films, we deliver registered high-speed, wide-web flexographic printing in concert with our precision slitting and spooling processes. These in-line capabilities provide efficient production, reducing overall costs.
Precision Slitting
Global manufacturers trust our precision slitting services for customizable, reliable, cost-effective, and commercially scalable formatting. Our engineering and layout/set-ups will help you minimize waste to get the highest possible yield out of your flexible materials.
Web Industries’ proprietary PrecisionSlit™ technologies have set the bar for standards in precision slitting. We provide slitting precision, flexibility, and quality assurance. With over 50 slitting lines in six locations, Web Industries provides key market proximity for global customers who need maximum production speed and scale-up.
Precision Cutting
With Web’s state-of-the art technologies, our team provides precision cutting options for rolling, sheeting, and plating substrates that are flexible, semi-rigid, composite, or rigid. Our highly automated production processes are custom-tailored to the material and end-use needs of your product. Our capabilities include:
- ISO Class 7-certified cleanrooms
- In-line part marking
- Multipart kitting
- Working in two-, three-, and five-axes to contour chamfered edges and cut other features into your materials
Spooling & Traverse Winding
When production requires custom-designed spooled packages, planetary rolls, or pads, customers rely on our precision spooling and winding capabilities. As the world’s largest and most diverse provider of spooling and traverse winding services, the Web team offers a wider array of spooling heads and configurations than anyone else in the industry.
Our latest extra-large format spooler features breakthrough technology designed for superior handling and tension control while accepting jumbo incoming master rolls to produce oversized finished spools.
Assembly & Custom Packaging
Industry leaders turn to our assembly and packaging services for cost-effective assembly and kitting of final products, components, and sub-components. Our process engineers develop customized production solutions that are scalable and efficient at all production volumes.
For hand-assembled items, we can leverage a wide range of adhesive bonding options. For web-based raw materials, we can mix and match a variety of in-line converting services to provide multistep manufacturing activities in a single pass, saving you time and costs.
Narrow-Width Flat & Fibrillated PP/HDPE-Based Tapes
Web Industries’ specialty film formulation, extrusion, and precision formatting services make us the ideal partner to develop and manufacture customized narrow-width tapes for a wide variety of specialized uses. Our material knowledge and expertise ensures that we formulate the right material for your product’s performance needs.
Our process design engineers develop systems that ensure performance characteristics during commercial-scale manufacturing, including orientation for increased strength and weight reduction. PrecisionSlit™ technologies provide exceptional slitting control and quality assurance. Our material, supply chain, and product life cycle management systems simplify ordering and help prevent interruptions in manufacturing runs.
